Our company manufactures Anilox Rollers which are usually used in Flexographic printing and Gravure printing. The cell pattern of the product comes in various ranges like quadrangle, pyramid, hexagon, Tri-helical line.
lnk deposition tends to be uniform, throughout the engraved length of the chamber. We can engrave the chambers having up to Ø 350 X 3000 mm length. We can choose the appropriate LPI and engraving depth if provided with the percentage of the solid content of the chemical/ink to be covered alongside the dry GSM deposit expected on the substrate.
The screen count range varies from 25- 350 LPI and the engraving cylinders having dry GSM deposits up to 1 GSM to 20 GSM.
Anar Rub Tech uses the latest and modern technology, equipment, and programming advancements to experimentally gauge its cycles to look after consistency.
The anilox roller is a delicate and precise component that should be cleaned repeatedly to keep the ink from setting and blocking the anilox holes. These rollers can be cleaned using two specific methods: using a steel brush with an exceptional cleaning agent or by using ultrasonic cleaning machines for cleaning.
Our Anilox rollers accompany various benefits like better and Improved corrosion prevention, Long assistance life, Ideal and easy handling, High repeatability (TIR), Quick and convenient-free changeover, Quick reaction to changing color requirements, and effectively reduced setup time.
Our customized engraving innovation permits us to supply you with customized anilox roller arrangements coordinated to your specific requirements. We also can laser imprint client explicit plans on your behalf. In case of a specific format and areas of application, our tailored anilox technology and innovation could be considered the best choice.
Ceramic Anilox Rollers
The Ceramic Anilox Rollers consists of a ceramic functioning layer which provides a basis for the laser engraving of our rollers. The surface materials used in these rollers are Aluminium oxide (Al2O3) and Chromium oxide (Cr2O3). These rollers have characteristic melting properties, high density, and suitability for high-energy laser engraving.
The cell pattern of the product comes in various ranges like 60 Degree Hexagon, 45 Degree Helix, S Pattern, and Art Patt. The surface treatment takes place using thermal spraying.
The processing flow of these ceramic anilox rollers begins with based-roller processing. It then goes through a sandblasting treatment which is further given a Nickel-chromium alloy coating and then coated with a chromium oxide ceramic layer. This is followed by Carborundum grinding and polishing. In the last few processes, it encounters laser engraving and finally, it is cleaned and polished.
These rollers have a maximum length of 5000 mm and a screen line of 80-1800lpi. The surface thickness on each side varies from 0.25-0.3 mm.
The ceramic anilox rollers manufactured by Anar Rub Tech have various advantages like outstanding rigidity of the product, extremely lightweight, and enormous resistance to heating and vibration.
Exceptionally qualified and experienced staff is responsible for the manufacturing process with thorough quality controls at every single phase of the manufacturing. Specifications are affirmed with the client before concluding the final dimensions. As per the client's drawing, rollers will be cut and drilled before dispatch.
All methods are spread out clearly for each phase of the roller manufacturing. The accomplished staff helps in guaranteeing adherence to the systems and guidelines.